ClarksonCote, I had a similar problem with the coolant in my son's Volt, there was no headroom for expansion. I pulled out all the push rivets, I think there were 10 or so. Along the radiator support was a rubber flap. I pushed it out of the way to see the bolt that held the anti-tamper bracket. If I remember correctly, it was also a mounting bolt for the coolant jug. I did not remove the bolt, but simply used a ratcheting box-end wrench to loosen the bolt about 1/4 - 3/8 of an inch. this was enough to lift up the end of the anti-tamper bracket and allow it to disengage from the cap. While holding the bracket up, I simply unscrewed the cap with the other hand. Where I got into trouble was using my wife's turkey baster to suction out the extra coolant and bring it down to about 1/4 inch above the bottle seam. Rather than let this go to waste, I put it into my Volt via the same procedure and my Volt was brought up to about 1/4 inch above the seam. I have monitored it over the last 5 months and the level had not moved at all. Leaving me to believe there was no consistency in the level being set to a certain point even at the factory.
Last edited by FrankIII; 09-09-2012 at 04:38 PM.
2012 Crystal RED Volt VIN:#C-119110 - Premium Leather Seats Jet Black with Dark Trim, Rear Camera & Park Assist, Nav
02/21/2012 Ordered -- 04/09/2012 took it home
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