Archive for the ‘Original GM-Volt Interviews’ Category

 

Sep 08

GM-Volt.com Speaks with Audi President Johan de Nysschen

 

Last week Audi North America President Johan de Nysschen was quoted as saying the Chevy Volt was a ”car for idiots.” This led to an explosion of web controversy.

Finding this comment hard to believe, and as an ardent Volt enthusiast, I sought the truth direct from the source, and had a half hour informal conversation with Mr. de Nysschen as an interchange of ideas.

Business Case Idiotic, Not People
De Nysschen underscored the debacle of his quote by noting the tragic irony that a senior executive two weeks before the launch of his own company’s electric car would be calling people who would by them idiots.

“I don’t think the Volt is a car for idiots,” he said. He claimed the headline was a journalist’s misinterpretation, and that his point was that the Volt was “an idiotic business case,” and not how he would refer to people.

“We might as well have been taking about the Tesla,” he said. “I am not an enemy of the (Volt) concept.” But he argues that we should not think of it as a magic bullet.

He thinks the business case for an electric car is idiotic because buyers “cannot amortize their incremental fixed investment in the cost of the car to the savings in fuel consumptions.”

And for those who are willing to supplement the cost through affluence for the sake of the environment, his opinion is that benefit is not clear either.

Questions CO2 Emissions Benefit of Electric Cars
de Nysschen said that he “cares very, very deeply about the planet, what we are doing to it and how our activities of today are shaping tomorrow.”
A prominent fallacy he says is that electric cars cause zero emissions, and said he was “astonished” such “misconceptions” are even held by people in positions of power who make legislative decisions and are close-minded to other options.

He is troubled that coal-fired power plants and related efficiency losses eventually release more CO2 than burning diesel, and referred to a CARB report that says electric power cars are second only to hydrogen powered cars in terms of the well to wheel emissions because of the way US gets its power. Though he did admit that it would be a different equation if electricity were created by renewable sources.

I asked him if he was aware of the EPRI-NRDC study from 2007 that showed CO2 emissions from EVs supplied by current powerplants would be less than if those cars were gas powered. He admitted he was “not familiar with that study.”

Agrees Energy Independence Important
As he had never mentioned it, I told him what I’ve noticed about Volt fans, and told him I have a list of 50,000 people, is a common theme of a desire for energy independence; that people don’t want energy from foreign sources.

He agreed that “that is a very worthwhile argument.”

But, “getting people to understand the benefits of clean diesel is important,” he said. He argued that if 30% of new cars sold in the US were to be clean diesel (the number right now is 50% in Europe), we would save as much oil annually as we import from Saudi Arabia, which is 1.5 billion barrels of oil per year.

Thinks Other Alternatives Should Come Before EVs
He says waiting to get to the “promise land” of EVs will lead to a lot of “dirt in the atmosphere” and instead feels we should move to complementary technologies sooner, including clean diesel, new generation gas engines, and biofuels.

He admitted diesel still comes from foreign sources and won’t make us independent, but less dependent. He argues it would do so because we would “need less of it (than gas) because diesel engines are more efficient.”

To get that diesel, he explains, when a barrel of oil is cracked it can be varied to produce more diesel than gasoline by tuning the distillation process. He also says diesel engines, being more efficient, produce 25% less CO2, have “beautiful power characteristics,” and are more economical.

He points out that the US has the world’s largest resources of natural gas, and argues that we could use it to power some of the power plants, though notes it’s more expensive than coal. He suggested the government should subsidize the use of natural gas in powerplants.

He also argues the natural gas could be used to produce clean diesel in a gas to liquid process, though admits it’s still a fossil fuel and not renewable.

He suggests another good option is using ethanol, not from corn which he called “an outrage”, but from new technologies creating it from waste material. He admits this wouldn’t result in vehicles which themselves do not produce emissions.

Electric Cars
He does believe electric cars “are the solution in the long-term,” but thinks we won’t get to that point for 20 years.

If we want EVs, he says, we face potentially “staggering” investments including cleaning up coal-powered plants and generating new capacity. Simply switching to EVs right now, he says, without cleaning up power generation is just “adding more pollution to the environment.”

Though he thinks the Volt’s business case is “troublesome” it doesn’t mean that we shouldn’t go down that road, he said. In fact, he actually supported it saying “how else would we learn and get experience and expertise (in EVs),” such that “the next generation is better.”

For that reason, in fact, he admitted “Audi too is working on electric cars and on the verge of making announcement about electric cars of their own.”

He believes in particular dense urban conditions such as the US West Coast, it makes sense to have cars that produce zero emissions where they are used. Here he says he sees “a massive role” for electric cars and “cars such as the Volt.”

The Chevy Volt

Doesn’t Work For Him
Asked why he thinks it will take 20 years for EVs to take hold he said one issue is the cost of the batteries, and the other is the limited amount of energy that can be stored in them.

I pointed out that the whole point of the Volt is it has the smallest battery possible that would allow most people to drive all of their daily needs without gas, thus minimizing battery cost and maximizing electrical driving.

He claimed the information Audi has is that the range available with these batteries is that if you are in heavy stop and go traffic with max 10 mph speed you could get “a tolerable amount of range.” But he said if you are doing highway driving 30 miles each way, as he does personally, it is his opinion that “he would have to switch to the gas motor long before he gets to work,” and that “even after he gets to work the infrastructure isn’t there to charge the battery.”

He would then have to drive the car home on gas too, in which case, he says ”the whole issue becomes a little bit moot, because if he’s driving mostly on the gas, it doesn’t work for him.” He admitted “it might well work” for other people with shorter commutes and different driving conditions.

He actually said “we should not summarily dismiss the (Volt) technology.” He admits “there is a role for it.” The people that buy the car will have to be “a particular subset of the total commuting public.”

Questions Value Proposition
I asked about why he thinks the Volt doesn’t offer what it should at $40,000.

To be fair he said, “I have never obviously driven a Volt” but admits “he has always looked at the car with great interest.” He even sat in it at an auto show, and said “it’s not exactly a Cadillac.”

He considers it very similar to the Saturn Aura which he thought was a “fine GM car,” and actually said he was “sad to see Saturn’s demise.” He then said the Volt would not be a better car but cost twice as much.

What you are getting, he says, is in his circumstance is half time zero emissions, zero fuel emissions. This is why he thinks if most people did the math they would have to find another reason why they would buy the Volt, it won’t be to save money.

I argued that the first generations of new technology always have to be subsidized by the well off who may have many different reasons for buying it.

“You are right,” he said, all new technology always cost more. He noted that was why luxury cars usually lead the way with groundbreaking technology.

I asked if he believed that that Chevy Volt design doesn’t match a high end car. “Beauty is in the eye of the beholder,” he said. “I don’t find it an unattractive car.”

“Its not a premium car feel,” he said. “But it’s got a premium car price.”

I argued it may not be a value equation but that there is the $7500 tax credit to bring it to $32,500.

He says this issue is his main point, whether this government expense is “the best way to clean up the environment,” and that there might be a better way to apply those tax credits to incentivize the utility companies to clean up the power stations.

Audis’ Electric Car Plans
I asked if Audi was planning a production electric car or an EREV and he did not actually provide an answer. He said what Audi and all car companies need to do is to continue to make gas and diesel engines for “many, many years in the future,” but they have to also produce hybrid cars and plug in electrics.

I asked if he thinks the idea of driving electrically with its smooth instant torque and driving pleasure was of value. He said he thinks it is a “very interesting driving experience” and admitted he has driven Audi’s own electric car prototypes and that “it’s very different.” He thinks it will be part of the engineering challenge to still “maintain an exhilarating driving experience and not seem like driving a golf cart.”

Asked specifically if he thought the Volt was a reasonable piece of the puzzle, he said “Oh absolutely, and even a required piece of the puzzle.”

For what its worth I told him I was the de facto number one Volt fan. He said “I certainly would never want to call you an idiot.”

Finally I asked him for information about Audi’s upcoming EV. He said he would “love to” tell me, but it would remove the fanfare from Audi’s announcement in Frankfurt, “so we’ll have to wait on that one.”

 

Aug 12

How the Volt’s 230 MPG Designation was Calculated

 

Yesterday was the highest traffic day in the history of GM-Volt.com, with over 60,000 visitors, and I apologize for the slowness of the site.

Why was this? Of course because GM announced that the Volt would get an EPA rating of more than 230 MPG. As exciting and compelling as that number is, it has raised as many questions as answers.

GM has not enunciated in exact detail how that number was arrived at.

But, while at the GM event I had the chance to get the answer from Larry Nitz, GM’s executive director of hybrid powertrain engineering

Can you explain how GM and the EPA arrived at the 230 MPG city estimate for the Volt?

In a conventional car there is two things that cause your efficiency to vary. The speed and intensity of your driving, and the environment; do you need HVAC, lights, etc.

With the Volt, you add two more things that makes your mileage vary, how far you drive, and how many times you plug in during the day.

So on any given day if you have plugged in your EV, range at low intensity driving, like the EPA city cycle is, is 40 miles. If you drive more aggressively your EV distance will be reduced.

Now, after you’ve depleted the battery, in the case of the Volt, the engine will start and the engine will keep the vehicle running for as long as you have fuel in the tank, and the fuel economy you have there matters too.

So in the calculation of the label, for that 230 you take into account the EV distance, the fuel economy after you depleted the charge, and the EPA used a traffic survey that was done in 2001 to create a composite.

They looked an an aggregate sample of the population and how far they drove in a day.

With the data we have and the data we shared with the EPA, from that value, they’ve created what’s called a utility factor.

It was a snapshot in time and based on this dataset we will weight the value on an aggregated probabilistic way what the value of the EV distance is, and we’ll also weight one minus that for the charge sustaining distance.

You go through this calculation that accounts for the fuel use and you come out with a number and the number is 230.

That’s a big number and you ask, will I ever get that number?, and its kind of interesting. In a normal car if you drive it high intensity you can never get the EPA , but in the Volt you always could, it just depends how far you have to drive. If you drive under the EV distance its infinite.

What was the percentage of time or miles in EV mode that was used?

The number was calculated by the EPA using this probabilistic curve and it had the statistics of the population in it.

How about the petroleum equivalence factor (PEF), is that included?
There will be on the label itself an accounting for the gasoline equivalent of KWH used. That’s a separate conversion that will get melded in another way and is not included in the MPG estimate.

So in summary, Nitz explains that the average Volt driver charging his car nightly can expect to burn one gallon of gas for every 230 miles traveled over time based on the behavior of a particular random population that was studied in 2001.

The highway calculation will be lower but the composite average is expected to be greater than 100 MPG.

The EPA has not confirmed this number yet because they haven’t tested the car, but they agreed to the testing method and GM is confident these are the numbers that will eventually become official.

 

Jun 26

Chevy Volt Integration Vehicle Update

 

I must admit I am still amazed that we are actually beginning to talk about a near finished product, the Chevy Volt integration vehicles (IV). Over 2 and a half years ago when I first started this site, (SEE FIRST POST HERE) this point was a time that was unimaginable and yet now has come to pass.

We now have running Volts true-to-form with pictures, videos, and new information. We just had a live chat here with the Volt’s Chief Engineer, Andrew Farah, the only known person to drive one of the new cars. Many of us asked questions, including myself, which went unanswered. Farah chose the ones he wanted to answer from a list, and only had an hour. So what if anything new did we learn? Lets see:

Appearance

He allayed concerns people had about the appearance of the IVer, noting items such as the “head lamps, tail lamps, and paint on the spoiler” were not true to production form at this point because they didn’t need to be for testing. These features will look differnt in the production product.

Handling

He specifically said the Volts’ chassis is “much more sporty” than either the Prius or Insight. Great, but that really isn’t saying much.

Battery Leasing

It is my understanding GM has not yet decide whether to lease or sell the battery. Farah said his team is “working form the perspective that it will be sold with the car,”‘ and will have a 10-year life.

Software/GUI

Farah says the graphic user interface (GUI) on the 2 LCD dash is complete from a software architecture control standpoint, but its appearance will still be refined and calibrated over the next few months.

Gas Tank Size

Farah still says the car will deliver “more than 300 miles” on a full tank of gas and full charge, but claims “we’re still balancing the size of the tank with other factors.” On a side note, I have recently been told by GMs Director of Hybrids and EVs Bob Kruse that the gas tank size is now considered a known entity. …still a veil of mystery here.

Future of EVs from GM

Farah says, “electrified vehicles will certainly be a significant portion of our future sales.” Though recently CEO Fritz Henderson told me gas cars will still make up “the lion’s share” of GMs portfolio in 10 years.

Charging Port Connector

He says his team has adopted a “revised SAE J1772 charge port/connector specification” that is larger than what has been shown previously, but will work with public chargers that are greater than 120V. He said the port was moved down to its own door location because “the SAE connector is a bit larger than would fit under the fender trim,”…”we moved it down to accomodate [sic].”

Charge Sustaining Mode

My question, which was ignored, is what genraotr mode sounded and felt like. To another questioner, Farah said he was “extremely pleased” with driving in the current calibration of charge sustain (generator) mode.

Trim Levels

Farah confirms there will be more than one trim level, “as with most other Chevrolets.”

Engine Noise at Stop

Farah confirms “our plan is to stop the engine when the vehicle comes to rest.”

Engine RPM

Our own N Riley asked if GM “will reduce engine rpm as the speed of the car decreases to keep it sounding like it is trying to run away?” Farah said Riley’s suggestion “clearly makes sense” and although not specifically promises this will be the case, reassures us that his goal for the Volt is it “should not surprise (drivers) unnecessarily.”

Cold and Hot Operation

Farah confirms hot weather testing out West will soon be underway but that the IVers have been operating at 90 degree temperatures in Michigan. He confirmed what we’ve heard in the past that at extremely low temperatures, the car will “use the engine to supplement the battery.”

 

Jun 25

Chat Live with Andrew Farah, Chevy Volt Chief Engineer Right Here: 4PM EDT

 

Andrew Farah is the chief engineer for the Chevy Volt, and has been involved in the car’s development since 2007. He is the first person to drive the newly minted integration production intent Chevy Volts, as we have just heard. That’s him driving the IVer above.

I have had the fortune of being able to interview Mr. Farah on several occasions in the past and have learned a lot from him. Now is your chance.

Right here in the chat-box below will appear Mr. Farah at 4PM EDT. Lets give him a GM-Volt.com welcome, and get your questions ready!

 

Jun 20

Nissan Plans to Build EVs and Batteries in USA

 

In an effort to gain access to US government green loans, Nissan has intentions to build both an EV assembly plant and a lithium-ion battery production facility in the United States, according to Japanese newspaper Nikkei.

The company will invest between $500 million and $1 billion in the operation.

Nissan presently has a plant in Smyrna Tennessee.  It is that facility which would be converted to both produce EVs and lithium-ion batteries.  The battery production facility would be a joint venture with NEC.

Nissan expects to be able to produce 50,000 to 100,000 electric vehicles per year there by 2012, with the first one being a small passenger car.

Also you will notice we are trialing threaded comments.  To reply to someone else, simply click reply.  You can still start a new comment thread too in the usual way

Source (Automotive News)

 

Jun 11

GM-Volt.com Exclusive: Video Interview with GM CEO Fritz Henderson

 

While in Detroit for the Battery Lab opening, I had the chance for a brief interview with GM’s CEO Fritz Henderson. I could only ask a few questions and took them from reader suggestions on this site. The video is below the post.

First I asked whether he thought the primary reason for GM’s failure was bad management, economic collapse, or insurmountable debt.

He said the amount of leverage on the balance sheet was unsustainable, noting $103 billion was spent over a 15 year period on healthcare and pension through 2007. The auto market collapse was a factor he said, and he admitted “GM made mistakes too.”

Next I asked him how confident he was the new post-bankruptcy GM would be successful or whether it too could have a problem achieving profitability. He said the risk and breakeven point of the business were substantially lowered, and thus GM would “not bleed’ even if the market stayed at 10 million units. He was confident that the market would improve and there would thus be a “tremendous upside” He was confident GM cuold succeed in the future and said “we’re not interested in doing this twice, we’re doing this once.”

Third I asked him what he felt were the limitations to large production volumes of the Volt. He said “the primary challenge to the vehilce was cost.” He admits the warranty provision on the car is “fairly large” because GM doesn’t know what it will be and admits “there are a lot of uncertainties with the vehicle.” He says GM has “capacity for much more than 10,000″ Volts, and that GM could capacitize and tool for 50,000 or 60,000 but will start up slow and ramp up.

He explains even more effort will go into developing generations two and three of the car in parallel to gets costs down and make it more affordable, while the first generation cars will be aimed at satisfying customers.

He said he intends the Volt to be “the finest GM can do.”

I asked him what percentage of GM’s vehicles he expects to be electric in 10 years and if he is fully committed to electrification of the automobile and getting this country off of oil.

He replied that GM is “committed to being a part of the solution.” The commitment he advised is broad beyond purely electrics but also improving gas car fuel efficiency. He said that even in 10 years “the lion’s share” of GM vehicles will use the internal combustion engine, yet they will be “far more efficient.”

Finally I asked him if the Volt will be his own personal car and he said “Yes”, but that GM would satisfy all customers first before he got one, and that he would be “last on the line.”

Check out the video, and note sound quality improves dramatically after 1:13.