Archive for October, 2010

 

Oct 03

GM Launches EV Test Fleet to Study Fast Charging and V2G

 


The Volt is weeks away from its consumer launch, with the first retail production car expected to roll off the assembly line on November 11th. GM has announced they expect to begin an advertising blitz for the car which will start during the World Series.

Though GM has made it clear form the beginning , the purpose of the Volt is freedom form range anxiety, and it is clearly the major  focus of their US marketing efforts, the automaker is quietly leveraging its global reach to develop a pure EV program as well.

So far we have heard of a fleet of Cruze EVs undergoing tests in Korea, and a pure electric Chevrolet New Sail for production in China next year.

Earlier this week GM Europe announced it was beginning a small scale test fleet of electric crossovers. The vehicles are based on the Opel Meriva which is a small MPV in production in Europe. The test fleet has been developed by GM/Opel in conjunction with MeRegioMobil which is an e-mobility project, and is funded in part by the German government.

The fleet consists of three of electrified Merivas and is indented to study the effects of 4o0-v fast charging and the ability of the vehicle to participate in vehicle-to-grid technology. This is the scenario where the car itself acts as an energy buffer, allowing energy to flow back into the grid when demand calls for it, and the driver doesn’t need it.

The vehicle uses a Volt-sized 16 kwh lithium-ion battery pack and an 80 kw electric motor. The motor is dampened to 60 kw in eco-mode. It has a maximum range of 40 miles and a 0 to 60 time of 11 seconds.

The 400-v fast charger can refill the battery in 1 hour.

“These demonstration vehicles, along with others GM has announced in other markets, will be used to study the practicality, user friendliness, and acceptance of electric vehicles among consumers. With our demonstration, we are making an important contribution to the definition of European standards for energy infrastructure, electricity saving technology and data communications,” said Opel Vice President of Engineering Rita Forst.

Though obviously low in volume this fleet illustrates how GM is leveraging global opportunities to simultaneously study several key aspects of electric cars, in this case fast charging and V2G.  When the market calls for it, GM will be more than ready to launch a pure electric for global sale.

“Electric mobility opens for Opel and the entire automotive industry the door to greater independence from fossil fuels and can deliver transportation with zero vehicle emissions.” said Forst. “Our contribution to MeRegioMobil is embedded in GM’s global corporate strategy of developing and demonstrating electric vehicles in daily use.”

Source (GM)

 

Oct 02

Jaguar C-X75 Extended Range Electric Supercar Concept

 


Jaguar has riffed on the extended range electric concept theme in a very heavy way.

The British company has unveiled its breathtaking C-X75 extended range electric supercar at the Paris Motor Show.

The two seater contains four electric motors each 145kW (195bhp), one for each wheel producing a combined mind-numbing 778 horespower. This monstrous powertrain develops a stunning 1180lb ft of all wheel drive torque.

The car would be capable of a top speed of 205 MPH and a 0 to 60 time of less than 3.4 seconds.

In addition to the electric motors the drivetrain includes mid mounted micro gas-powered turbines which can produce a combined 140kW (188bhp). They would be used to charge the batteries allowing the car up to 560 miles of range. Alternatively the generators can be used to supplement the electric motors’ power.

The car is said to have a fuel efficiency of 28 g/km CO2 translating to 222 MPG and has a pure electric range of 68 miles. Jaguar isn’t saying how large the lithium ion batteries would have to be for this car.

The design is as dramatic as its power.

“The C-X75 is everything a Jaguar should be. It possesses remarkable poise and grace yet at the same time has the excitement and potency of a true supercar,” says Ian Callum, Design Director, Jaguar Cars. “You could argue this is as close to a pure art form as a concept car can get and we believe it is a worthy homage to 75 years of iconic Jaguar design.”

The interior of the car is also impressive.

The car has a CD of 0.32 and a weight of 2,970-pounds.

The massive press release is so packed with information, I have included it below the gallery. One big thing missing though, not surprisingly, are plans to actually build it.

PRESS RELEASE:

Jaguar C-X75 Overview
“Performance through innovation has always been a Jaguar hallmark. From the beginning, cars such as the C-Type and D-Type pioneered aluminum construction, aerodynamic design, racing monocoques and disc brakes. The
C-X75 demonstrates that the company is still leading the field in automotive design and technology.”
Dr Ralf Speth, Chief Executive Officer, Jaguar Land Rover

The C-X75 concept is both a celebration of 75 years of iconic Jaguar design and a look into the future of automotive technology. Designed as a range-extended electric two-seater supercar, it explores the outer limits of both performance and sustainability. With plug-in capability the car can achieve a zero tailpipe emissions range of 110km (68 miles) – three times round Paris’s Péripherique – when running under battery power alone, plus a potential top speed of 330kph (205mph) and blistering acceleration. The car demonstrates that it is possible to retain Jaguar’s core values of performance, design and luxury using technology that will make environmentally responsible performance and electric vehicles a practical proposition.

The aim was to produce not only the most innovative but also one of the most beautiful Jaguars ever; one which hints at an exciting evolution of the marque’s award-winning design language while paying homage to some of its most admired cars of years gone by. Advanced design features such as a ground-breaking propulsion system and active aerodynamics allow for an elegantly simple fuselage section that remains stable at very high speeds.

“The C-X75 is a tribute to the people who shaped the iconic Jaguars that are revered to this day. By making it an innovative test-bed for the technologies of tomorrow, it also ensures that our reputation for engineering excellence will continue for another 75 years and beyond.”
Mike O’Driscoll, Managing Director, Jaguar Cars

The C-X75′s 580kW (778bhp) propulsion system combines powerful 145kW (195bhp) electric motors at each wheel for outstanding performance. At the center of the car sit state-of-the-art, mid-mounted micro gas-turbines. These can either generate 140kW (188bhp) to charge the batteries and extend the range of the car to a remarkable 900km (560 miles) – enough to drive from London to Berlin on a single tank – or when in Track mode provide supplementary power directly to the electric motors. The four electric motors provide torque-vectored, all-wheel drive traction and grip, essential in a car that produces 580kW (778bhp) and 1600Nm (1180lb ft) of torque.

The car’s interior is equally impressive, with the driver and passenger seated ahead of a sealed airbox that houses the micro gas-turbines. The seats are fixed to the bulkhead as in a single-seater racing car, and air to feed the turbines passes smoothly around them via channels in the structure of the body. With the seats anchored in place, the steering wheel, controls, main binnacle and pedal box all adjust towards the driver.

Dramatic theater lighting is activated as the driver approaches the car; phosphor blue electro-luminescent wire lights illuminate the perimeter of the cabin and the turbines. When the car is started, additional blue LED lighting gently floods the door and bulkhead speaker cavities, highlighting the car’s lightweight construction. Bespoke interior materials include cream and grey leathers, polished and vapor-blasted aluminum and a soft-feel textured neoprene.

A new interface for the driver has also been created for the C-X75 using high-resolution TFT screens. Building on Jaguar’s 10-year expertise in touchscreen technology, the Jaguar Co-Pilot display in the center console supports the driver in extracting the full potential of the C-X75 by seamlessly managing information.

The C-X75 – At a Glance

DESIGN – A celebration of 75 years of beautiful, fast Jaguars which points the way to a new design language

PERFORMANCE – 0-100kph (62mph) in 3.4 seconds, top speed of 330kph (205mph) and 80-145kph (50-90mph) in just 2.3 seconds

PROPULSION SYSTEM – A Range-Extended Electric Vehicle (RE-EV) using a unique combination of electric motors and micro gas-turbines to increase its range to 900km (560 miles)

EMISSIONS – A zero tailpipe emissions range of 110km (68 miles) while running solely on battery power

SUSTAINABILITY – By capitalizing on its plug-in charge capability the C-X75 will produce just 28 grams of CO2 per kilometer on the EU test cycle

CONSTRUCTION – Jaguar’s advanced lightweight aluminum construction techniques provide great weight-saving and economy benefits. Additionally, up to 50 percent of the metal content is recycled

ACTIVE AERODYNAMICS – Drag coefficient of 0.32Cd and active downforce created through the use of an underbody Venturi

THEATER – A dramatic entrance to the car is created by striking electro-luminescent wire lighting which alters to enhance the driving experience

UNIQUE USER INTERFACE – The touchscreen Jaguar Co-Pilot interface manages the information workload by predicting the needs of the driver

BESPOKE MATERIALS – Interior seamlessly blends traditional, hand-tailored leathers with textured neoprene panels and two different aluminum finishes

Jaguar C-X75 Design – At a Glance

CELEBRATING 75 YEARS – Entirely forward looking, the C-X75 marks three-quarters of a century of iconic Jaguar design

FUTURE FOCUS – The current XF, XK and XJ have already won plaudits for their design and the C-X75 points the way to an evolving future style language

DESIGN-LED SOLUTIONS – An elegant demonstration of how Jaguar’s core values – performance, design, luxury – will be delivered in the future

DESIGN PURITY – The simple tubular fuselage exterior shape of the C-X75 has been achieved without sacrificing aerodynamic efficiency

AIRFLOWED INTERIOR – The simple, flowing curves of the interior are inspired by the movement of air to the turbines

DRIVER-FOCUS – The C-X75 tailors itself perfectly to the driver through an adjustable instrument binnacle, steering wheel and pedal box

INTERIOR THEATER – Unique interior electro-luminescent wire lighting welcomes the driver to the car and alters its output according to driving mode

CABIN TECHNOLOGY – An innovative nano-technology sound system offers active noise-cancelling and an exclusive clock is wound by the acceleration and braking forces of the car

UNIQUE MATERIALS – Bespoke interior materials combining Jaguar-commissioned leathers, metal micromesh panels, soft-feel textured neoprene and a mixture of polished and vapor-blasted aluminum surfaces

75 Years of Jaguar Design

For 75 years, Jaguar has been responsible for some of the most iconic road and racing car designs ever seen. The roll call of names will be familiar to all: XK120, C-Type, D-Type, XJ13, E-Type, XJ220. To that list can now be added the C-X75, which celebrates three-quarters of a century of beautiful, fast Jaguars by being the fastest and perhaps most beautiful concept of them all.

Jaguar has an award-winning portfolio of designs in its current range of XK, XF and XJ models and the C-X75 reinforces the marque’s design-led approach to product development. Created under the guidance of Design Director Ian Callum, the concept points the way towards an even more emotive design language which combines beautiful contemporary styling with world-class research and engineering.

Aficionados will identify elements from Jaguars of the past in the C-X75 but the intention was not to look back but forward. The C-X75′s designers stayed true to the long-held Jaguar design philosophy of natural, flowing lines and simple, elegant forms. Where inspiration from the past was found was in the innovative engineering and functional design elements of cars like the 1950s C-Type and D-Type racers and unique 1966 XJ13 Le Mans prototype – a car described by Callum as, “possibly the most beautiful Jaguar ever made.”

Just as the XJ13 acted a test-bed for a new engine, the C-X75 offers similarly positive and inspiring potential solutions to the challenges posed by environmental concerns. Performance cars have always aimed for efficiencies in terms of weight, agility and dynamics, all of which also benefit economy. Using previously unseen combinations of technology, the C-X75 supercar provides a glimpse into the future of Jaguar and its commitment to producing beautiful, fast cars powered by sustainable means.

Exterior Design

“The C-X75 is everything a Jaguar should be. It possesses remarkable poise and grace yet at the same time has the excitement and potency of a true supercar. You could argue this is as close to a pure art form as a concept car can get and we believe it is a worthy homage to 75 years of iconic Jaguar design.”
Ian Callum, Design Director, Jaguar Cars

Finished in Jetstream Silver, the C-X75′s beautiful proportions, sculpted lines and powerful stance have been created, in the words of Julian Thomson, Assistant Design Director and head of the Jaguar Advanced Design Studio, to “pull at the same emotional heartstrings as classic Jaguars such as the D-Type and XJ13 racers.”

The C-X75 borrows more than simply elegant looks from previous classic designs, however, for those cars were equally respected for the purity of their engineering. C-X75 has been created to indicate the future for luxury carmakers such as Jaguar. It shows that it is possible to retain core brand values while offering zero emissions motoring for much of the time, as well as range-extending technologies that will make electric vehicles significantly more practical.

Aerodynamic Purity

Shorter, slimmer and lower than the current crop of supercars, its exterior design is about pure performance with a simple central fuselage surrounded by prominent wheelarches. Thanks to the packaging efficiencies provided by the absence of a conventional piston engine, the car’s designers had maximum freedom in placing the mechanical components and creating the most elegant engineering package available. Consequently the car has the most perfect proportions and sense of balance possible with a compact cabin placed centrally between the dramatic wheel arches. The lines of the supercar are purposeful and agile, suggesting a sense of movement and poise.

Aerodynamics are a key factor in designing a supercar capable of accelerating to speeds in excess of 320kph (200mph). Yet, as Thomson explains, the designers weren’t prepared to sacrifice the car’s beauty when it came to creating downforce and stability at high speeds:

“Because we want this to be one of the most beautiful Jaguars ever, we took a much more elegant approach to the C-X75′s aerodynamics and exploited the benefits of having an electrically-powered drivetrain.”

Using an underbody Venturi and directional exhaust gas control kept the car as sleek, compact and low as possible while still generating immense amounts of grip and downforce. Indeed, the movement of air itself was one of the principle drivers behind many of the design cues that were incorporated into the bodywork. Principal designer Matt Beavan reveals how the airflow into the turbines helped to shape the surfaces of the car itself:

“We wanted to emphasize how the air makes its way not just over the car but is also channeled into the rear airbox. When operating at 80,000rpm, each gas-turbine requires 25,000 liters of air a minute which means we need a series of carefully honed intakes.”

The two beautifully sculpted sill-mounted aluminum intakes have a striking two-tone finish, with polished inner surfaces emphasizing their functionality. Above them sit two further intakes that feed cold air to a separate turbine cooling system.

The turbine theme is also echoed in the stunning alloy wheels which appear to have been cut from a single block of aluminum with a spoke design inspired by the fan blades of the engines themselves. The tires have been custom-made by Pirelli with an asymmetric tread pattern and bold green F1-style wear indicator running the circumference of the tire.

Forward-hinged doors are opened using Jaguar Sense touch technology, raising outwards and upwards for excellent cabin access. To maintain the purity of the side profile, the designers replaced conventional door mirrors with cameras housed in a tailfin which is a miniaturized echo of that of the D-Type – images are displayed on screens inside the cabin. Behind the doors, fuel fillers sit either side of the cockpit – reminiscent of the twin-tank system on the original XJ6 – which on the C-X75 access respectively the fuel tank for the turbines and the plug-in battery charging point.

The eye is then drawn towards the sealed compartment which houses the twin micro gas-turbines and the beautiful structural bracing that supports them. Exposed through the rear window – much like with the XJ13 – the remarkable turbines are showcased by their elegant aluminum housing and Texalium woven fabric lining the engine bay.

The compact packaging of the turbines allowed the designers further freedom at the rear of the car, which is shaped like the trailing edge of an aircraft wing. This is both functional – incorporating the Venturi aerofoil – and beautiful with a sharp swage line and dramatic, slim full-LED rear lights.

Interior

Jaguar has a long tradition of using the finest materials to create a cosseting and luxurious cabin that allows the driver to concentrate on the experience of driving, culminating in the award-winning interior of the current XJ. With the C-X75, Jaguar has blended beautiful leathers with innovative materials and finishes to create an elegantly tailored and driver-focused cabin that is defined and inspired by the technology that powers this sustainable supercar.

The twin micro-turbines provided great inspiration when designing the interior architecture. The turbines themselves require vast amounts of air and driver and passenger are placed in the calm centre of this storm. The soft shapes and surface changes of the cabin reflect the movement of air, unseen and unheard by those inside, within the channels surrounding it.

The seats are fixed into the rear bulkhead that forms part of the airbox feeding the turbines, integrating driver and passenger not only into the structure but also the function of the car. A beautifully formed aluminum spar directs air into the turbines which are supported by spiral-shaped cast brackets that appear to flow directly from the seats’ headrests.

Driver-focused cabin

While Jaguar cabins have always been calm, comfortable sanctuaries for passengers, their focus has remained centered on the driver. The C-X75 takes this commitment to its logical conclusion by placing the driver as close as possible to the centre of the car. As a result the cabin tailors itself perfectly and uncompromisingly to the driver. A rocker switch on the steering wheel brings the wheel and instrument panel towards the driver, revealing a beautifully polished aluminum surround to the binnacle. The pedal box is likewise fully adjustable to create the perfect driving position.

The sense of occasion and driver experience engendered by the C-X75 is unsurpassed. Electro-luminescent micro-wires and LEDs use vibrant light to create two very different environments within the cockpit, making it feel incredibly dramatic and highlighting the car’s width. As the driver approaches the car, a bright ring of phosphor blue wire lighting outlines the extreme plan shape of the car by leading the eye around the monocoque tub and into the turbine chamber.

When the driver enters, the electro-luminescent wire illumination is replaced by LEDs emitting a phosphor blue light that dims as the occupants settle themselves into the cockpit. This gentle illumination from inside the doors and bulkhead cavities creates a translucency inspired by lightweight aircraft structures and exposes the Bowers & Wilkins nano-speaker panels behind the micromesh. Additional LEDs behind the dashboard and underneath the turbines make both installations appear to ‘float’ inside the structure of the car.

The car is started using a switch mounted in the aircraft-inspired overhead control panel. Twin needles indicating turbine functionality sweep dramatically around the edge of the main dials and back to rest.

When driven in Track mode the cabin changes character once again – taking inspiration from fighter aircraft in combat mode. The Jaguar Co-Pilot touchscreen system switches to stealth and all ambient cabin lighting fades to minimize driver distraction. The electro-luminescent wire now forms blades of blue light which outline the driver’s seat and controls.

The lighting however is not the only feature which lends a sense of theatre and uniqueness to the experience of piloting the C-X75. The gear-selector is modeled on a fighter jet’s throttle control and includes a manual override for the turbines, allowing them to run continuously for maximum charge.

Unique Materials

A unique, sustainable performance supercar, the C-X75 utilizes materials that reflect its design and engineering ideals. A luxurious cream Ceramic semi-aniline leather was chosen for the dashboard to complement the purity of the polished aluminum. In contrast, a more technical full-aniline Storm Grey leather was used on the seats. The leathers themselves have their own sustainability story, having been sourced from Scottish company Bridge of Weir, one of the most modern and environmentally efficient leather producers in the world.

To highlight the main driver interfaces, the instrument binnacle, gear selector and certain areas of the steering wheel are covered in a soft-feel textured neoprene. This malleable material allowed the designers to sculpt soft, flowing surfaces that encase the technical hardware. The leading edges of the instrument binnacle have a satin smooth finish while further back the material is covered in grains subtly shaped like the traditional Jaguar ‘lozenge’ logo.

Reflecting the polished working surfaces on the exterior of the car, the air-conditioning vents also feature a dual finish although this time it is reversed, with mirror-finished external surfaces and vapor-blasted matt interior. Inside the vents can be found an aluminum honeycomb structure similar to that used in aircraft construction.

Jaguar C-X75 Innovation – At a Glance

PERFORMANCE – 0-100kph (62mph) in 3.4 seconds, a top speed of 330kph (205mph) and 80-145kph (50-90mph) in just 2.3 seconds

EFFICIENCY – Explores the outer limits of Range-Extended Electric Vehicle (RE-EV) technology with CO2 emissions of just 28g/km and a range of 900km (560 miles)

ZERO EMISSIONS – Fully charging the C-X75 from a domestic power supply takes six hours and allows the car to run with zero tailpipe emissions in electric-only mode for 110km (68 miles)

PROPULSION SYSTEM – 2 x 70kW (94bhp) micro gas-turbines and the plug-in Lithium-ion batteries provide power to four independent electric motors each rated at 145kW (195bhp) and 400Nm (295lb ft) of torque. These in turn provide drive to all four wheels

CONSTRUCTION – Uses Jaguar’s advanced lightweight aluminum construction techniques. Additionally, up to 50 percent of the metal content is recycled

ACTIVE AERODYNAMICS – An underbody Venturi system incorporates a movable aerofoil and directional control of the exhaust gases to provide maximum downforce without using spoilers

DRIVING POSITION – An electrically adjustable instrument binnacle, steering wheel and pedal box ensures the car is perfectly tailored to the driver

HUMAN MACHINE INTERFACE – Data from the car’s complex systems are shown on three information screens and can be transferred and filtered between displays as needed

Jaguar C-X75 – Innovation

“This evocative showcase of 75 years of performance heritage, the C-X75 also demonstrates Jaguar’s commitment to developing cutting-edge engineering solutions to the challenges facing future automotive development. The supercar shows that Jaguar will continue to build beautiful, fast cars that will generate their performance in a sustainable manner.”
Ian Hoban, Vehicle Line Director, Jaguar Cars

The Jaguar C-X75 is a high-performance demonstration for future technology and innovation. The 330kph (205mph) four-wheel drive supercar is capable of reaching 100kph (62mph) from rest in 3.4 seconds with zero tailpipe emissions during urban use. Even in range-extending mode it emits just 28 grams of CO2 per kilometer thanks to its ultra-efficient micro gas-turbines which provide charge to four 145kW (195bhp) electric motors.

A six-hour plug-in charge of the Lithium-ion batteries allows an electric-only range of 110km (68 miles). However, as a Range-Extended Electric Vehicle (RE-EV), the C-X75 removes the range anxiety that currently hinders the mainstream adoption of electric vehicles. The innovative twin turbines can either charge the car’s batteries on-the-fly, allowing the supercar to travel 900km (560 miles) between fill-ups or, in Track mode, automatically provide supplementary power directly to the electric motors to allow the car to top 330kph (205mph).

In creating the C-X75, Jaguar, under the aegis of the Government sponsored Technology Strategy Board (TSB), has worked closely with other British firms, each of which is at the forefront of its field. The TSB is a public body that brings together businesses in a range of programs to drive innovation with an emphasis on sustainability. Jaguar’s partners in this project are Bladon Jets, makers of the micro gas-turbines, and SR Drives who supply the switched reluctance generators.

The decision to use technology originally designed for aeronautical applications was an obvious one given both Britain’s and Jaguar’s heritage in this area. Born in Coventry, a short distance from the site of what would become the Jaguar’s historic Browns Lane factory, Sir Frank Whittle is credited with developing the gas-turbine jet engine. It is Whittle’s concept that has been refined by supplier Bladon Jets into the compact, efficient powerplant used by Jaguar in the C-X75.

Jaguar itself has an aeronautical heritage, a number of great Jaguars of the past – C-Type, D-Type and E-Type – were shaped by aerodynamicist Malcolm Sayer. Aircraft-inspired technology also led to the development of the aluminum spaceframe chassis around which those early Le Mans-winning Jaguars were constructed; the same technique used today in the C-X75.

For the C-X75 Bowers & Wilkins, the supplier of exclusive premium audio systems for Jaguar, has explored future audio technologies to develop a product that delivers unrivalled sound quality while making extremely low power demands.

Advanced aluminum lightweight construction

Jaguar’s expertise in the use of aluminum stretches back more than 50 years to the first XK120s, through the lightweight E-Types and pioneering X350 to the XK and all-new 2010 XJ. It was with this latter creation that Jaguar fully realized the lightweight metal’s benefits to performance, agility, economy and sustainability in a luxury car, creating a lead its rivals have yet to close.

The C-X75 naturally follows the same construction techniques with an extruded and bonded aerospace-inspired aluminum chassis clad in panels of the same material, making it significantly lighter than current supercars. Not only does this save weight, crucial in a car with an extreme performance envelope, but aluminum is one of the most easily recyclable metals available, boosting the C-X75′s sustainability as well as its speed. As with the current XJ, up to 50 percent of the supercar’s structure is made from recycled aluminum.

Active Aerodynamics

Aerodynamics have always played a large part in Jaguar design with legendary designer Malcolm Sayer elevating it into an art form in cars such as the XJ13, the prototype from which the C-X75 draws inspiration.

Today Jaguar is aiming to reduce the drag coefficient of its future models in order to increase fuel efficiency. The C-X75 presented the additional challenge of managing the high volume of air required by the turbines. To achieve this active aerodynamics have been utilized for the first time on a Jaguar.

By opening the front grille and brake cooling vents only when necessary, Jaguar has increased the design’s aerodynamic efficiency dramatically. At the rear corners of the car vertical control surfaces automatically engage at higher speeds to direct airflow aft of the rear wheels for increased stability and efficiency.

The carbon-fiber rear diffuser, a crucial element in guiding airflow under the car and creating downforce includes an active aerofoil, which is lowered automatically as speed increases. Vanes in the exhaust ports then alter the directional flow of the gases to further increase the effectiveness of the Venturi tunnel.

Propulsion System

Jaguar has already made a sizeable commitment to developing future generations of cars that minimize their impact on the environment. Jaguar is aiming to reduce its carbon dioxide emissions by a quarter over the next five years and as a business £800m is being invested in research into innovative solutions to forthcoming sustainability challenges.

The C-X75 is capable of running in purely electric, zero tailpipe emissions mode for 110km (68 miles) on a six-hour domestic plug-in charge. However, unlike a conventional electric vehicle, the enjoyment of this supercar won’t end there. The innovative, lightweight micro gas-turbines are capable of very quickly and efficiently recharging the Lithium-ion batteries, giving the car a theoretical range of 900km (560 miles) and can also automatically provide supplementary power directly to the motors when in Track mode.

This remarkable range-extension system is a result of Jaguar’s research engineers adopting a clean-sheet approach to the question of powering the supercars of the future. The C-X75 turns to the very latest evolution of a pioneering piece of British technology: the gas turbine.

British engineering firm Bladon Jets achieved a recent breakthrough in producing the multi-stage axial flow compressors – the technology used on all large gas turbines – on a miniaturized scale and to very high tolerances. This increased the compression and efficiency of micro gas-turbines to the point at which they can be viewed as a realistic power source. Each of the micro gas-turbines weighs just 35kg and produces 70kW of power at a constant 80,000rpm.

Because the exhaust gases form part of the active aerodynamic package, Jaguar has utilized a specialized zirconia-molybdenum coating. This advanced heat-resistant coating is regularly used in Formula One cars and is applied in a plasma spray to the carbon-fiber diffuser to protect it from the exhaust gases.

Turbines offer a number of advantages over a reciprocating piston engine when powering range-extending generators. With fewer moving parts and air bearings, turbines do not need oil lubrication or water-cooling systems, all of which offers considerable weight-saving benefits. They can also be run on a range of fuels including diesel, biofuels, compressed natural gas and liquid petroleum gas.

Turbines reach their optimum operating speed and temperature in seconds and so can be used in short bursts to top up the batteries without compromising fuel consumption or life-cycle. Coupled to two switched reluctance generators supplied by SR Drives, the turbines operate either in sequence or together, depending on energy needs, to swiftly and efficiently charge the batteries – or provide power directly to the electric motors – as dictated by the propulsion system supervisory system.

Battery technology is currently the greatest limiting factor in the development of high-performance electric vehicles with a realistic range. Jaguar’s engineers are currently carrying out research with leading battery suppliers into the next generation of power cells in order to find the best compromise between energy and power densities. The batteries used in the C-X75 are of a state-of-the-art composition which offers significant benefits in terms of weight, lifecycle, energy density and safety.

Power and Control

The energy created by the turbines and stored in the batteries is transmitted to the road using four independent electric motors. Using individual motors has benefits in terms of weight saving and distribution, packaging and efficiency. Each motor weighs just 50kg but produces 145kW (195bhp) of power and an astonishing combined total torque output of 1600Nm (1180lb ft).

Because each wheel is driven by its own electric motor, the C-X75 is four-wheel drive – with all the traction, grip and safety benefits that entails – without the weight disadvantages of a purely mechanical set-up. Inherent in this drivetrain is the ability to independently vector torque to each wheel across the full speed range. This offers potential benefits in terms of stability and control, creating an infinitely and instantaneously adjustable traction and stability control system.

Electric motors also produce maximum torque from almost zero rpm, making the traditional power curve a thing of the past. In fact, such is the C-X75′s power that Jaguar’s engineers had to artificially limit the torque available from rest in order to improve the driveability of the car. The performance available in the mid-range is truly startling. The C-X75 will accelerate from 80-145kph (50-90mph) in just 2.3 seconds. The quarter-mile sprint takes 10.3 seconds at a terminal velocity of 251kph (156mph) and acceleration peaks at 0.88G.

Such astounding performance requires equally impressive braking. Jaguar already has a system proven to be up to the task. The C-X75 is fitted with the brakes used on the supercharged XFR which in 2009 became the fastest Jaguar ever, achieving 363kph (226mph) at the Bonneville Salt Flats in Utah. In this application, regenerative braking technology on all four wheels helps recharge the batteries during driving. The 380mm internally ventilated front discs and 345mm rears are covered by polished alloy wheels of 21 and 22 inches respectively.

Interior Innovation

The driver-focused interior of the C-X75 is a statement of intent from Jaguar, using cutting-edge technology that is seamlessly integrated into the car in order to enhance the driving experience. In creating the C-X75, Jaguar has forged relationships with other British companies that share its philosophy of engineering and design purity.

Fingertip Information Control

As on the new XJ, traditional analogue instruments have been replaced with high-resolution TFT-LCD technology for all three Human-Machine Interfaces (HMI) within the cockpit.

The main Driver Information screen is housed within the instrument binnacle. Needles float on the periphery of the twin cowls and sweep round the outer edge to display the status and rpm of the two turbines. The amount of information that can be displayed required a new graphic interface. The design team combined designs from instrumentation in the new XJ saloon with those from fighter aircraft to create virtual 3D ‘gimbals’ around which the gauges wrap and rotate to provide status updates.

Information on speed, acceleration, power production, power usage and active aerodynamic status is selected using rocker action paddles mounted on the steering wheel, giving the driver fingertip control over all the complex systems of the car.

A secondary ‘Jaguar Co-Pilot’ touchscreen in the centre of the dashboard is angled towards the driver and performs a predictive function, suppressing superfluous information and allowing the driver to concentrate on the task in hand. As its name suggests, this seamlessly manages the relationship between car and driver. By syncing with technology such as smart-phone calendars for instance, it will recognize that the driver is due to attend a track session at Le Mans and will not only offer to calculate a route but also suggest activating high-performance modes once on the circuit itself. Once accepted by the driver, this information wipes seamlessly to the main binnacle display.

The two screens operate in three modes:

Standard Mode – The left-hand dial displays speed, navigation information is shown in the centre with range and time in the right-hand dial. The Co-Pilot screen is used for economy and emissions data.

Track Mode – The right-hand dial changes to display available power while the needles surrounding the binnacle show the turbine status. The Co-Pilot screen changes to display performance and lap time data.

Heritage – Both screens transform into accurate recreations of classic D-Type instrumentation, demonstrating how owners might download their own bespoke interfaces.

A third, smaller screen mounted low in the centre console displays gear information.
Bremont Watches

The need for the information screens to be able to display information with timeless clarity led to co-operation with Bremont, an independent British company creating beautiful mechanical watches that are hand assembled at their dedicated atelier in Switzerland. Its aviation inspired designs and commitment to engineering excellence has seen the company quickly establish itself in the world of authentic luxury.

Jaguar designers took styling cues from the Bremont MB2 watch when creating the graphics for the time related elements of the HMI. The result is a perfect combination of traditional Jaguar warmth and absolute purity and precision.

Bremont also produced a unique clock, which can be mounted in a turbine-inspired holder in the centre console. The clock’s mechanism uses the acceleration and braking forces of the car to keep it wound.

The relationship with Bremont inspired another element of the interior design. The company produces a watch, the MB1, exclusively for those who have had their lives saved by the Martin-Baker ejector seat. To date this British-developed safety system has saved more than 7000 people. In recognition of this, the interior door release handles of the C-X75 are crafted from aircraft-grade aluminum and mounted in the base of the seat, in the same position as a fighter jet ejector lever.

Surround Sound

Jaguar tasked its existing in-car entertainment partner, audio experts Bowers & Wilkins, with creating a revolutionary new sound system that reveals how audio technologies are set to evolve.

The innovative result was a system that uses dozens of tiny moving coil transducers arrayed in an ultra-thin honeycomb pattern that allows them to line the doors and rear bulkhead. The housings, magnets and coils are built up by the nanometer and faced in B&W’s own polycrystalline diamond diaphragm material, the finest available. The array of tiny speakers literally surrounds the driver and passenger with a powerful and all-enveloping sound but their small size also means the power draw of the system is kept very low.

This system also allowed the development of active sound cancelling technology, isolating the cabin from the noise produced by the turbines and creating a peaceful, luxurious cocoon allowing the driver to focus on the enjoyment inherent in driving a Jaguar. Similar technology could be used to cancel any noise broadcast to the outside world by the turbine operation.

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From its beginning as a manufacturer of motorcycle sidecars in 1922, Jaguar Cars has grown to become one of the world’s premier manufacturers of luxury sedans and sports cars and with that, one of the most recognized commercial brands. The company’s vision is simple: To produce beautiful fast cars that are desired the world over. The company operates two manufacturing plants in the United Kingdom and is fully engaged in environmental programs, community work and brand awareness exercises such as motorsports.

 

Oct 01

DHAM Plant Capable of Building 250,000 Chevrolet Volts Per Year, if Needed

 


I had the following discussion with Teri Quigley who is the manager of the DHAM assembly plant where the Chevrolet Volt is being produced.

How many actual people are there working on Volts directly?
We’ve got a total of 1100 employees in the plant. Whether they’re directly hand on on the Volt or they’re maintenance guys and gals that keep the conveyor running or the paint equipment going, everybody has some level of involvement.

That’s the total employees?
Currently, yes

That must be a very large facility?
It’s 3.6 million square feet. We’re on 365 acres. We’ve got a huge footprint and we’re looking to get ourselves back to a capacity that warrants the size of our facility. We’re hoping that the Volt is going to be a significant piece of that.

What is the actual total capacity of the plant in vehicles per year?
We don’t get into what the capacity of our plants are.

How about a generic car plant that big?
A plant that’s my size of you’re running at three shifts and the targeted job rate is 60 jobs per hour, then it becomes just math. 250,000 cars per year without overtime. You flex that depending on demand. So I’m tooled up for a rate right now and with additional people or equipment or any of those kinds of levers, then I can change the volume. But we want to respond to actual marketplace demand.

That’s how you maneuver your output lever, its either an addition of people so you can run the track faster or so you can increase the throughput or speed of a zone to get more through it, or you add a shift. Those are the levers we use to either maximize or throttle back production volumes.

A car a minute is the maximum capacity of the modern day automotive plant then?
That’s about the target, we’ve run facilities faster and we’ve run facilities significantly slower. When you’re trying to net 60 jobs per hour, you’ve put in the system, we want the ability for people to get the job done properly in station, and you’ve got to account for there’s going to be some stops in the process, conveyors are going to break down, etc. When your looking at 60 jobs per hour a person’s cap time or workcycle time is nominally about 48 or 50 seconds. That’s when you’re really rolling. GM’s got a couple of factories that are at that rate right now, and we’re looking to get more of them at that rate.

So the idea of the Volt being built at 10,000 cars per year is a obviously a fairly low rate for the plant?
Yes.

So you have a lot of room to increase that down the road then if the demand materializes?
Exactly. Hamtramck is a one shift operation currently. With our ability to change linespeeds and shifts, Hamtramck is not anywhere near what it is capable of building, but we foresee down the road that being the case.

So you always see DHAM as being the place Volt will be build for as far as you can foresee?
Until were told otherwise, we’re the home of the Volt.

So if the day comes where you need 250,000 Volts per year they could all be built there in theory?
That’s right. With the right level of people and equipment and the marketplace demand that says there’s an appetite for that, then you’re right, we’d be happy to do that for the consumer.

Will in Detroit I toured the massive plant. A highlight of the tour was watching the welding robots rapidly place 285 welds on a Volt body in less than one minute. Check out my video of that  below:

 
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